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27.5kV Vacuum Breaker

The 27.5kV Vacuum Breaker is engineered for mission-critical switching applications where operational continuity, low lifecycle costs, and intelligent grid integration are equally important. Designed for railway electrification, utility substations, mining power systems, and industrial distribution networks, this breaker combines advanced vacuum interruption technology with a highly reliable stored-energy operating mechanism to provide stable protection throughout decades of service. As part of our complete medium-voltage product portfolio, the 27.5kV Vacuum Circuit Breaker delivers exceptional interruption capability for traction power systems, while the 27.5kV Outdoor Circuit Breaker provides dependable outdoor protection under demanding environmental conditions. For heavy-duty transmission projects, the Outdoor High Voltage Vacuum Circuit Breaker offers superior insulation coordination, while the Outdoor Vacuum Circuit Breaker series is widely deployed wherever compact dimensions, environmental sustainability, and maintenance-free operation are required.


Rather than focusing solely on fault interruption, the 27.5kV Vacuum Breaker is designed to optimize long-term asset performance throughout its entire service life. Every component—from the vacuum interrupter and actuator mechanism to the insulation system and intelligent controller—is selected to reduce maintenance frequency, improve operational availability, and simplify future upgrades. The modular architecture enables rapid replacement of operating mechanisms or electronic modules without dismantling the primary current path, significantly shortening maintenance outages. Advanced condition monitoring continuously evaluates operating times, spring charging cycles, operation counts, auxiliary circuit health, and trip circuit integrity, allowing utilities to transition from scheduled maintenance to predictive maintenance strategies.

Lifecycle Value Highlights

  • Maintenance-free vacuum interrupter eliminates gas refilling, oil replacement, and arc chamber servicing.
  • Modular component design reduces spare parts inventory and minimizes field maintenance time.
  • Long mechanical service life lowers total ownership cost over decades of operation.
  • Optimized actuator system delivers highly repeatable opening and closing characteristics.
  • Compact structure simplifies transportation, lifting, and installation in restricted substations.
  • Environmentally friendly insulation system supports sustainable infrastructure projects.
  • Suitable for both retrofit projects and newly constructed railway substations.
  • Factory-adjusted mechanism minimizes on-site commissioning work.
  • Supports intelligent asset management through digital diagnostics.
  • Designed for continuous outdoor operation under severe environmental conditions.

Technical Specifications

Specification Unit Value
Rated Voltage kV 27.5
Rated Frequency Hz 50 / 60
Rated Continuous Current A 630 / 1250 / 2000
Rated Short-Circuit Breaking Current kA 20 / 25 / 31.5
Rated Short-Time Withstand Current kA 31.5 (3s)
Rated Peak Withstand Current kA 80
Power Frequency Withstand Voltage kV 95 (Dry)
Lightning Impulse Withstand Voltage kV 185
Mechanical Endurance Operations ≥10,000
Opening Time ms ≤50
Closing Time ms ≤80
Operating Sequence - O-0.3s-CO-180s-CO
Auxiliary Voltage VDC 110 / 220
Protection Degree IP IP55
Operating Temperature °C -40 to +55
Maximum Installation Altitude m 2000
Applicable Standards - IEC 62271-100 / IEC 62271-1 / EN 50124-1

Mechanical Structure and Material Selection

The breaker adopts a rigid galvanized steel support frame designed to withstand long-term mechanical loading and vibration generated by railway operations. The vacuum interrupter utilizes copper-chromium alloy contacts enclosed within a high-strength ceramic vacuum envelope, providing excellent dielectric recovery and minimal contact erosion. Outdoor insulation is available with porcelain or hydrophobic silicone rubber composite insulators to accommodate different pollution levels and climatic conditions. All exposed hardware is manufactured from stainless steel or hot-dip galvanized steel to maximize corrosion resistance and reduce maintenance requirements throughout the equipment lifecycle.

Smart Operation and Digital Diagnostics

  • Real-time operation counter and maintenance reminder
  • Trip circuit supervision
  • Closing spring charging status monitoring
  • Remote open/close operation
  • Breaker health diagnostics
  • Fault event recording with time stamps
  • Remote firmware upgrade capability
  • Integration with SCADA, RTU and Digital Substations
  • Optional IEC 61850 Edition 2 communication
  • Support for predictive maintenance platforms

Typical Installation Environments

The 27.5kV Vacuum Breaker is suitable for railway traction substations, overhead contact line switching stations, feeder substations, electrical sectioning points, metro power supply systems, mining distribution stations, steel mills, petrochemical plants, renewable energy collector substations, industrial manufacturing facilities, and infrastructure modernization projects replacing aging oil or SF₆ circuit breakers. Its compact footprint also makes it an ideal solution for retrofit applications where installation space is limited but higher reliability is required.

OEM Manufacturing & Engineering Services

We provide complete OEM and project-based manufacturing services for global EPC contractors, railway authorities, utilities, and switchgear manufacturers. Customization options include insulation configuration, operating mechanism, auxiliary contact arrangements, protection relay integration, communication protocols, foundation dimensions, terminal orientation, anti-corrosion coatings, altitude correction, tropical climate packages, and customer branding. Every breaker undergoes factory routine testing, timing analysis, dielectric verification, contact resistance testing, mechanical endurance inspection, and final quality validation before shipment, ensuring dependable field performance from initial commissioning through its entire operating life.

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